The Rynex Packaging Systems division supplies a wide range of
packaging solutions designed and manufactured specifically to suit customer's objectives. We offer standard off the shelf machines for case-erecting, case packing and palletising all manufactured to international recognised standards including CE and ISO marking. We provide complete solutions including in-house design, software development, project management and installation. Warranties are typically applicable for 2000 hours and supported by comprehensive after sales services.

PACKAGING SYSTEMS PRODUCTS

Case Erector
Division Inserter
Pallet Stretch wrapper
Shrinkwrap machine
Case Sealer
Pallet Doubler

CONVENTIONAL PALLETISER
Application: Used typically where only one line requires automatic palletisation of cases, crates, kegs & shrinkwrap packs.
Automatic palletisation is achieved using our P.C.A. model L.P. and H.P. range
L.P.:- Low level product infeed.
H.P.:- High level product infeed
Operation: Product is transported to the belt control conveyor and into roller conveyor where product is turned prior to palletisation
Palletisation is achieved through a system of stoppers and pushers on a roller curtain which opens once the layer has been formed
Framework:- Powder coated mild steel or stainless steel
PLC: Siemens S7
Drives:- SEW
Throughputs:- Up to 80 cases/minute

Features:

• Infeed height 600 - 2800mm
• Sturdy Compact Construction
• Vertical lift mounted on 4x1" chains
• Four-sided centering of each layer
• Frame, Rollers and Surfaces in Stainless Steel
• Control Panel with Integrated Display

Technical Data:

ROBOT PALLETISER
Application: Used typically when more than one line of product requires to be automatically sorted and palletised.
Automatic palletisation is achieved using a Kuka KR180 base robot. All product grippers and software are specifically designed to suit the product and pallet formats & various functions
Operation: Products can be transferred from one or more lines, sorted into lanes and automatically palletised into 1, 2, 3, 4, or 5 pallets. Higher numbers of pallets can be palletised using an overhead gantry or floor railed robot.
Palletisation is achieved using a combination of vacuum and mechanical grippers which lift the product from a conveyor direct onto the correct location on the pallet
Construction:- Kuka robots are manufactured from cast aluminium and carbon fibre to reduce weight
Controller:- PC Based, Windows, KRC2
Throughputs:- Up to 40 cases/minute

ROBOT PACKER
Application: Where top loading by pick & place can be used and where products may change regularly then robots give added flexibility to adapt to change.
Automatic pick & place packing of product (bottles, cans, jars and cartons) into pre-erected cases using a Kuka KR15 base robot
Operation: Products (Bottles, cans, jars or cartons) are transferred by conveyor to a lane divider which is pre-programmed according to the internal packing format of the product. Lanes of product are accumulated and then sub-divided and in some cases stacked into batches Blank cases are then wrapped around the product and glued at both ends
Benefits: The advantage of using a robot over conventional pick and place packing is when the packing action required more than 2 axis, of operation. e.g Where the product is orientated during packing to enable efficient box filling
Construction:- Kuka robots are manufactured from cast aluminium to reduce weight
Throughput:- Up to 96 cases or products per minute with single robot cells. Can be up to 360 cases or products per minute with multiple robots.

• Able to handle practically any product. ·
• Totally versatile for food, drink, electronic, engineering products ·
• Can be reprogrammed for other products. ·
• Can be redeployed within the factory for another task with little fuss. ·
• Sturdy Modular Construction ·
• Handheld Control Panel for ease of operation and control ·
• High operating speed ·
• Available with vision control ·
• Single or multiple picking stations ·
• PC programmable control system

WRAP AROUND PACKER
Application: Used typically where cases do not require internal divisions.
Automatic wrap-around packing of product into cases is achieved using a P.C.A. model WP 100 series packing machine
Operation: Products (Bottles, cans, jars or cartons) are transferred by conveyor to a lane divider which is pre-programmed according to the internal packing format of the product. Lanes of product are accumulated and then sub-divided into batches. Blank cases are then wrapped around the product and glued at both ends
Benefits: No case erector or case sealer required. High throughput can be achieved. Up to 40 cases/minute
Construction:- Stainless steel grade 316
Features:

• Sturdy Compact Construction
• Tray removal by suction cups.
• Continuously variable length and breadth settings.
• Frame, Rollers and Surfaces in Stainless Steel
• Wraparound Cartons, Trays and American Cases accepted.
• Control Panel with Integrated Display

Technical Data:

BOTTOM LOADING PACKER
Application: Used typically where conventional case blanks are supplied or when case blank construction is imperfect.
Automatic bottom loading of product into cases is achieved using a Hamson model HM 400 series packing machine
Operation: Products (Bottles, cans, jars or cartons) are transferred by conveyor to a lane divider which is pre-programmed according to the internal packing format of the product. Lanes of product are accumulated and then sub-divided and in some cases stacked into batches Blank cases are then wrapped around the product and glued at both ends
Benefits: No case erector or case sealer required. Standard blanks can be used Throughput of up to 35 cases/min
Construction:- Stainless steel grade 316

• Sturdy Compact Construction
• Continuously variable length and breadth settings
• Frame, Rollers and Surfaces in Stainless Steel
• Wraparound Cartons and American Cases accepted
• Control Panel with Integrated Display

PICK AND PLACE PACKER
Application: Used typically where cases have been pre-erected and top loading and division inserting is required.
Automatic wrap-around packing of product into cases is achieved using a P.C.A. model WP 100 series packing machine

Operation: Products (Bottles, cans, jars or cartons) are transferred by conveyor to a lane divider which is pre-programmed according to the internal packing format of the product. Lanes of product are accumulated and then sub-divided and in some cases stacked into batches Blank cases are then wrapped around the product and glued at both ends Pre-erected cases are then conveyed through the machine with the flaps pulled open. With a system of vacuum grippers, products are lifted and driven to a position above the empty cases. Product is then lowered into the empty cases.

Benefits:

• No case erector or case sealer required
• High throughput can be achieved
• Up to 40 cases/minute
• Faster, more efficient loading of cases
• Labour savings
• Removes operator error from the operation
  
  

Construction:- Stainless steel grade 316

Features:

• Sturdy Compact Construction
• Continuously variable length and breadth settings.
• Frame, Rollers and Surfaces in Stainless Steel
• Control Panel with Integrated Display

SHRINKWRAP MACHINE
Application: Semi and fully automatic application of polyethylene shrink film to single bottles, trays of bottles, cans, jars and complete pallets.

Automatic In line for 6 bottle pack

The latest range of shrinkwrappers utilises pick and place technology, eliminating the need for transfer pushers, flight bars, lug conveyors and dead plates.
BENEFITS:This makes them ideally suited for unstable products such as round or oval bottles, aerosols etc.
FEATURES: The shrinkwrappers have a specialised conveyor running the length of the machine. Because of their versitility they are used for many applications, whether as a hand loaded machine or as a part of a fully automated system.

• Continuous sealing station
• Teflon coated sealing profile.
• Automatic film at top and bottom.
• Shrink tunnel based on air recycling principle ensuring a low energy consumption.
• Temperature controlled by high precision thermostat.
• Airflow adjustable and directionally controlled from outside the machine.
• Conveyor made from round stainless steel bars or cadmium steel square bars.

CASE SEALER
Application:For the sealing of cartons with hot glue or tape.
Features:

• Sturdy Compact Construction
• Continuously variable length and breadth settings.
• Frame, Rollers and Surfaces in Stainless Steel
• Control Panel with Integrated Display

Technical Data:

PALLET DOUBLER
Application: PDP For the automatic placing of pallets on top of each other.
Operation: The loaded pallet is conveyed into the machine on pallet conveyor and raised by a pneumatic lift. The lift is powered by a central drive connected to 4x1" chains, and raises the pallet to a height such that the next pallet can be conveyed under it. After the second pallet is in place the upper pallet is set down on top of it.
Features:

• Sturdy Compact Construction
• Layer sheets optional
• Pallet Conveyor optional
• Control Panel with Integrated Display

Technical Data: